| New Marine Service (day) (mmech1291CT) Course map | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Course Outline (PSAV – Program Number I490306)
OCP A - MTE0003 Marine Rigger 300 49-3051
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| OCP | COURSE NUMBER | COURSE TITLE | COURSE LENGTH | SOC CODE |
|---|---|---|---|---|
| B | MTE0050 | Outboard Engine Technician 1 | 300 | 49-3051 |
OCP B - MTE0050 Outboard Engine Technician 1 300 49-3051
- Rigging 101
- Rigging Groups
- Outboard Installation
- Stern Drive Installation
- Wire Color Codes by Manufacturer
- ABYC Quiz
- 2 Stroke Rigging
- 4 Stroke Rigging
- Pre-delivery Checklist
- Go to raymarine.com
- Plumbing/Sanitation
- MSD regulations
- Marine Sanitation Devices
- NEMA
- Raymarine/Electronics
- pl259 soldering
- GEARCASE
- LOWERUNIT WRKS.pdf (198.603 Kb)
- 1985 225 hp Johnson Diagram
- Match terms associated with the mechanical gearcase to the correct definitions
- Identify the main parts of mechanical gearcase and their function
- State the three major types of gearcase
- Demonstrate the ability to disassemble, reassemble, inspect, and service mechanical and hydro-mechanical gearcase
- Demonstrate ability to troubleshoot, disassemble, reassemble, inspect, and service the cooling system of an outboard motor
- Read Chapter #11 (STAGNER)
- Do questions online (pages 378 & 379 and 1 - 24)
- Lecture notes on three types of gearcase
- Lecture notes on gearcase
- Lecture notes on parts inspection
- Lower unit worksheet (online)
- Lecture/film notes on shimming operations
- Lecture/film notes on gearcase theory of operation
- Lecture notes on seal removal and installation
- Attend demonstration on filling gearcase with oil
- Receive demonstration on how to determine the difference between mechanical, electric, and hydraulic shift systems
- Do worksheet (pages 213-214)
- Fill in work order 7-3 (and fill in parts used – also fill in flat rate for gearcase reseal)
- Explain in essay format how a mechanical lower unit works
- Disassemble, clean, and reassemble 30 hp gearcase
- Disassemble, clean, and reassemble 225 cr gearcase
- Disassemble, clean, and reassemble 1977 115 hp gearcase
- Disassemble, clean, and reassemble 140 Evinrude gearcase e140txe
- Disassemble, clean, and reassemble Yamaha 250 gearcase (**EXTRA CREDIT**)
- Complete new 7-5 (online)
- Mechanical Gearcase Essay
- Lower unit lecture
- Three Types of Gearcase lecture
- 1977 115 hp service manual
- Counter rotation test
- Gearcase test
- Review questions for Chapter #11
- Read Chapter # 11 (STAGNER)
- Do questions (online) (pages 378 &379 and 1 – 24)
- “Driveshaft Shimming Tool” movie
- “Counter-Rotation Gearcase” movie
- “Gearcase Theory” movie
- “Gearcase intro” movie
- “Why Counter-Rotation” movie
- “A look inside the gearcase” movie
- “Clutch Dog” movie
- “Mechanical Shifting Operation” movie
- “Gearcase Other Functions” movie
- “Special Tools” (PDF)
- “Filling Gearcase” movie
- Skills USA
- Skills USA practice test
- How to win
- OB Cooling
- Homework review (pages 176 - 182)
- Cooling System (pages 172 & 173)
- Lecture notes on cooling
- Water pump Impeller (page 174)
- Cooling worksheet (page 175)
- Homework review (pages 176 - 182)
- Dissemble midsection (page 283)
- 110hp OR 225hp -- Instructor signature required (fill in worksheet)
- Remove/replace 135 water pump (page 284) -- Instructor signature required (fill in worksheet)
- Remove/replace 140 hp water pump -- Instructor signature required (fill in worksheet)
- Dissemble fatrac TNT (page 286) -- Instructor signature required (fill in worksheet)
- Dissemble conventional TNT (page 287) (fill in worksheet)
- Dissemble Yamaha TNT (work individually)
- Lecture on TNT
- Midsection test
- 110mid.doc (181 Kb)
- 135 MERCWATERPUMP.doc (95.5 Kb)
- 140JOHNWATERPUMP.doc (53.5 Kb)
- TNTCONV.doc (220 Kb)
- TNTFATRAC_1.doc (171 Kb)
- Midsection Cooling Lecture
- Take the midsection test
- Introduction to Cooling System – homework review (pages 176 – 182)
- Cooling System (pages 172 and 175)
- “Intro Cooling” movie
- “Theory of Water Pump” movie
- “Theory of Thermostats and Pressure Relief Valves” movie
- “Cooling System Troubleshooting” movie
- OB LUBE/FUEL SYSTEMS
- OB Lubrication lecture
- OB lab tests (new page 48)
- Yamaha Google search
- Fuel System Worksheets
- Fuel system notes lecture
- Outline
- Read Chapter #9
- Case Study on Fuel System
- ABYC & USCG Discussion post
- Review Questions – Chapter #9
- Fuel system Introduction
- Carburetor repair 1
- Carburetor repair 2
- Carburetor repair kit
- Fuel system test
- VRO
- VRO Oil system
- Oil tank
- Vacuum switch
- Primer solenoid
- Carburetor
| OCP | COURSE NUMBER | COURSE TITLE | COURSE LENGTH | SOC CODE |
|---|---|---|---|---|
| C | MTE0070 | Outboard Engine Technician 2 | 300 | 49-3051 |
| Prerequisites: MTE0003 and MTE0050 | ||||
OCP C - MTE0070 Outboard Engine Technician 2 300 49-3051
- Start System
- Read Chap 6 P.174-190
- Start System outline
- Wire Color Codes by Manufacturer
- Voltage Drop Lecture
- Start Systems Lecture
- Key Switch Testing Lecture
- Theory of a Starter Motor Lecture
- Start Systems
- chap 6 this is item # 2
- Start System Theory
- Battery Wiring and Overview
- Charging Systems
- Understanding the Outboard (pages 192 – 200)
- OB Charging lecture
- Non-regulations System Worksheet
- Regulated System Worksheet
- Normal Charging System
- Review chapter #7
- Charging System Test
- Unregulated Charging System Theory
- Unregulated Testing Procedures
- Regulated Charging System Theory
- Regulated Charging System Testing
- Regulated Charging System Testing 2
- Ignition Systems
- Lecture on Ignition
- Read chapter #8
- Review chapter #8
- Describe how a CD ignition system works
- Magneto Ignition
- Essay on battery ignition
- CD Ignition Introduction
- CD Theory
- Timer base
- Optical Ignition
- Sync-link
- Section 3 in “2 Stroke Training” book
- Fuel Injection
- Section 3 in “2 Stroke Training” book
- ETEC
- (Read Chapter # 9 “Understanding OB Types of Fuel Injection”)
- Etec service codes
- Etec worksheets
- Etec videos
- Etec Pre-delivery
- New ETEC lesson (work in progress)
- Fuel injection
- Course Content
- Fuel injection review
- Optimax
- Mercury DDT worksheet
- Lecture on Optimax HTML
- Help For Optimax Identification Test
- Troubleshooting Manual
- Read “Ficht & Optimax Fuel Injection”
- Optimax test
- Optimax matching
- Optimax port test
- Optimax back test
- Introduction to 2 Stroke Powerhead
- Read Chapter #2 – “Understanding the OB”
- Read Chapter #1 – “Understanding the OB”
- Chapter # 1 questions
- 2 Stroke Theory questions
- 2 Stroke Theory lecture
- 2 Stroke Powerhead lecture
- 30 hp WO completed by February 4, 2010
- 2 Stroke packet
| OCP | COURSE NUMBER | COURSE TITLE | COURSE LENGTH | SOC CODE |
|---|---|---|---|---|
| D | MTE0183 | Stern Drive Technician | 150 | 49-3051 |
| Prerequisites: MTE0003, MTE0050, and MTE0070 | ||||
OCP D- MTE0183 Stern Drive Technician 150 49-3051
- Propellers
- Propeller lesson #1
- Propellers
- Discussion Post Propeller
- Smartcraft Training
- Smartcraft Overview
- DTS Digital Throttle & Shift
- Gauges- SC1000
- DTS Track Pad Control
- Smart Tow
- Mercury Marine Configurator
- Owner’s Manuals & Installation Sheets
- Stern drive
- Lectures
- Stern drive outline
- Review service manual
- How to determine gear ratio
- Tapered roller bearing failures
- History of Alpha One
- Stern drive worksheets
- Stern drive test
- New Stern drive lesson
- Types of Certifications
- Mercury
- Student Instructions
- Bombardier
- Bombardier Link to testing
- 2009 update
- Windows XP file
- 2008 update
- Yamaha
- Service manager #1
- Service manager #2
- Service manager #3
- Tech mate tools
- 2 Stroke Theory and Diagnostic
- Yamaha 2 Stroke
- 4 Stroke Theory and Diagnostic
- Electric System 1 Theory and Diagnostic
- Yamaha Electric System 2 Ignition
- Yamaha Electric System 3
- Outboard propulsion
- Diagnostic Tools 1
- Diagnostic Tools2
- Diagnostic Tools 3
- Yamaha 4 Stroke
| OCP | COURSE NUMBER | COURSE TITLE | COURSE LENGTH | SOC CODE |
|---|---|---|---|---|
| F | MTE0056 | Inboard Diesel Technician | 150 | 49-3051 |
| Prerequisites: MTE0003, MTE0050, MTE0070, and MET0183 | ||||
OCP F - MTE0056 Inboard Diesel Technician 150 49-3051
- Diesel Systems (This is a theory only section)
- Chapter #1 - Introduction To Diesel Engines
- Chapter #4 - Principles of Operation
- Chapter #9 - Camshaft & Valve Train Components
- Chapter #10 - Lubrication Systems
- Chapter #11 - Cooling Systems
- Chapter #12 - Air Intake Systems
- Chapter #15 - Basic Fuel Systems
- Chapter #14 - Diesel Fuels
- Chapter #17 - Injection System Fundamentals
- Chapter #16 - Fuel Filters & Conditioners
- Chapter #21 - Distributor Injection Pumps
- Chapter #22 - Unit Injector Fuel Injection Systems
- Chapter #26 - Diesel Engine Charging Systems
- Chapter #13 - Exhaust Systems
| OCP | COURSE NUMBER | COURSE TITLE | COURSE LENGTH | SOC CODE |
|---|---|---|---|---|
| E | MTE0054 | Inboard Gas Technician | 150 | 49-3051 |
| Prerequisites: MTE0003, MTE0050, MTE0070, and MET0183 | ||||
OCP C - MTE0054 Inboard Gas Technician 150 49-3051
- 4 Stroke
- Reorder papers to this order
- Lectures
- 4 Stroke Theory
- Disassembly 1
- Disassembly 2
- 4 Stroke Lubrication
- 4 Stroke cooling
- Setting Engine Dwell
- Battery Ignition Systems
- 4 Stroke trouble
- Reassembly 1
- 4 Stroke Theory essay
- Cooling Identification
- 4 Stroke test